Corrugated Plastic Box Styles

Kiva Container fabricates all major corrugated plastic box and container styles, including one-piece folders, flap-top boxes, slotted containers, tray and lid sets, pick totes, bulk containers, and custom configurations. All are die-cut or CNC-routed in-house at our Anaheim, CA facility.

Yes. We make both one-piece lid designs (scored fold-over) and separate lid and base sets. Lid styles include full overlap, partial overlap, and friction-fit designs depending on application requirements.

Full overlap slotted containers (FOSC) provide the highest stacking strength in standard corrugated box construction because all flaps fully overlap. For extremely heavy loads, we also fabricate welded multi-wall constructions and reinforced box styles.

Yes. We add die-cut hand-hold openings or applied handles to corrugated plastic containers. Applied handles can be plastic, nylon webbing, or rope-style, depending on load requirements and ergonomics.

Our roller die cutter handles blanks up to 78″ wide by 150″+ long, and our 120″ × 75″ CNC router table handles oversized and complex parts.

Yes. Corrugated plastic boxes and totes are widely used in automotive supply chains for returnable packaging of assemblies, components, and machined parts. Kiva Container designs custom corrugated containers to fit specific parts, racks, and assembly line footprints.

Yes. Corrugated polypropylene is durable, moisture-resistant, and built for repeated use. Depending on the application and material thickness, properly specified corrugated plastic boxes can last for hundreds of trips.

Yes. We offer digital flatbed printing and 4-color silk screen printing on corrugated plastic. Printing can include part numbers, barcodes, handling instructions, logos, and full-color graphics.

Yes. Kiva Container builds reusable corrugated plastic shipping cases with the construction buyers expect from a Benson Box: a telescoping lid that slides over the base, a custom foam interior cut to the part, hook-and-loop closures, and holes for a tamper-evident security seal. The difference is what’s behind the case. We also thermoform. If your part needs a rigid formed insert instead of foam, or a thermoformed tray inside a corrugated outer, it comes out of the same Anaheim, CA facility on the same quote. Every case is designed, tooled, custom printed, and fabricated in-house under AS9100D and ISO 9001:2015.

It’s a two-piece box where the lid slides down over the outside of the base, the same way a shoebox lid does. On a full telescope design, the lid runs the full height of the base, so every sidewall is two layers thick when the box is closed. That second wall adds stacking strength and puncture resistance without jumping to a heavier gauge. It’s the construction most buyers want when they’re replacing a heavier ATA-style case. We build partial and full telescope designs sized to the part, with die-cut or applied handles, hook-and-loop or strap-and-buckle closures, and printed part numbers or handling instructions.

Yes. We add security seal holes through the lid and base so a numbered plastic or wire seal can be threaded through before the case ships. If the seal arrives broken, or the number doesn’t match the packing slip, the receiving dock knows the case was opened in transit. Seal holes work with hook-and-loop, strap-and-buckle, and tuck-top lock closures. We build tamper-evident corrugated plastic containers for medical specimen and organ transport, where chain of custody matters as much as protection.

Yes. We cut foam interiors to the part, so it drops into a pocket and can’t shift in transit. Foam can line the base, the lid, or both, and a worn insert can be replaced without replacing the case. For parts that need tighter location or ESD protection, we thermoform a formed insert to replace the foam or work alongside it.