Click to ExpandCorrugated-vs.-Injection-Molding

When choosing the right plastic trays and totes for businesses, it’s essential to understand the differences between corrugated plastic and injection molded variants. These two types are commonly used in various industries, including manufacturing, logistics, and food processing.

Kiva Container specializes in corrugated plastic fabrication, providing eco-friendly, lightweight, and durable trays and totes for various industries. Our solutions cater to businesses needing regular handling and transportation of items while ensuring quality, weight optimization, and affordability.

Corrugated Plastic Trays and Totes

Corrugated plastic — also known as Coroplast, fluted polypropylene, or twin-wall plastic — is a lightweight, durable, and cost-effective material. It is made by extruding plastic through a die, creating a fluted structure that provides strength and rigidity.

Corrugated plastic trays and totes are widely used in various industries due to their versatility and affordability. Here are some of their other advantages:

  • Lightweight: Corrugated plastic trays and totes are incredibly light, making them easy to handle and transport.
  • Durable: The fluted corrugated plastic design provides excellent strength and impact resistance, ensuring that trays and totes can withstand rough handling and heavy loads.
  • Customizable: Corrugated plastic trays and totes are easily customizable to suit businesses’ requirements, such as size, shape, color, and printing requirements.
  • Environmentally friendly: Recyclable and reusable up to multiple times, corrugated plastic reduces waste and supports sustainability.
  • Cost-effective: Their relatively simple manufacturing process makes corrugated plastic trays and totes affordable for businesses of all sizes.

Injection Molded Trays and Totes

The injection molding process entails transferring molten plastic into a mold, which forms a specific shape and produces high-quality, durable trays and totes. Able to withstand heavy loads and harsh environments, these trays and totes are ideal for industries requiring accuracy and durability.

  • Precise: Injection molding allows for the production of trays and totes with intricate designs and tight tolerances, ensuring a perfect fit for specific applications.
  • Durable: Due to their solid construction, injection-molded trays and totes are highly resistant to wear and tear, providing long-lasting performance even in demanding environments.
  • Easy to clean: Featuring smooth surfaces that are simple to clean and maintain, injection molded trays and totes are perfect for sanitary applications.
  • Temperature resistant: Injection molded trays and totes can withstand high temperatures, making them suitable for various industrial applications.
  • Consistent quality: The injection molding process results in trays and totes with consistent quality and appearance, ensuring that every item meets exact specifications.

Corrugated vs. Injection Molding Trays: A Comparison

When choosing between corrugated plastic and injection molded trays and totes, it’s essential to consider the specific needs of businesses. Here are some key factors to keep in mind:

  • Cost: Corrugated plastic trays and totes are generally more affordable than injection molded ones.
  • Durability: Both materials are strong and durable, and the choice depends on the application and volume of products involved.
  • Customization: Although both provide a high degree of customization, injection molding enables more intricate designs and tighter tolerances. The upfront tooling costs for injection molded totes is often in the 10s of thousands of dollars. Corrugated plastic tooling however, runs less than one thousand dollars in most cases.
  • Weight: For businesses with frequent product handling and transportation, the lighter weight of corrugated plastics is an important consideration.
  • Environmental Impact: Corrugated plastic is a more environmentally friendly choice than injection molding, contributing to greater sustainability.

Discover Innovative Corrugated Plastic Solutions at Kiva Container

Are you seeking high-quality plastic trays and totes catering to your industry-specific requirements? Elevate your business operations with Kiva Container’s advanced corrugated plastic solutions! We will help you select the best option for your application.

Contact us today to learn more about our offerings, or request a quote to start working with us!