• Capabilities
    • Die cutting
    • Welding
    • Pad Printing
    • Silk Screening
    • Custom Packout & Fulfillment
    • Sheet Fed Forming (Max Size 46″ x 54″)
    • In House Tooling
    • Secondary routing and trimming
    • Hot stamping
    • In house design to production tooling
    • ESD processes
    • Cleaning and bagging
  • Materials
    • Styrene
    • PETG
    • Conductive Styrene
    • Polyethylene
    • Acrylic
    • Poly Carbonate
    • Statrite M809
    • S680
    • ABS
    • HDPE
    • HMWPE
    • KYDEX

Frequently Asked Questions

What is heavy gauge thermoforming?

Heavy gauge thermoforming forms plastic sheet from .090″ to .500″ thick into thick-walled, durable containers, totes, trays, and industrial packaging. The process produces parts that can withstand heavy loads, repeated use, and demanding handling environments.

What materials does Kiva Container use for heavy gauge thermoforming?

We work with ABS, HDPE, polycarbonate, polyethylene, and ESD-safe materials for heavy gauge forming. Material selection depends on load requirements, chemical exposure, temperature range, and surface finish requirements.

Can heavy gauge thermoformed containers handle heavy industrial loads?

Yes. Heavy gauge thermoformed containers are routinely used in automotive and industrial manufacturing for parts weighing dozens of pounds. Our twin-sheet thermoformed pallets handle loads up to 3,000 lbs.

What is twin-sheet thermoforming?

Twin-sheet thermoforming forms two plastic sheets simultaneously in matched molds, creating a hollow, fully enclosed structural part. It is used for plastic pallets, panel-style containers, and other applications where hollow construction provides rigidity without the weight of solid plastic.

Does Kiva Container make thermoformed airport baggage totes?

Yes. Kiva Container originally developed the airport baggage handling tote for John Wayne Airport, and our designs are now used in airports nationally and internationally. These heavy gauge thermoformed totes are a proven standard in the industry.

What is the maximum wall thickness Kiva Container can thermoform?

We thermoform materials up to .500″ (half-inch) thick. Heavy gauge forming at this thickness produces extremely rigid, high-load capacity parts. Contact us to discuss requirements for parts at or near this thickness.

Can Kiva Container make thermoformed parts for aerospace use?

Yes. Kiva Container is AS9100D / ISO 9001:2015 certified and produces heavy gauge thermoformed trays and carriers for aerospace customers. Our quality system supports first article inspection, material traceability, and supplier qualification documentation.

What custom surface finishes are available on heavy gauge thermoformed parts?

We offer custom surface finishes including matte, textured, and smooth finishes depending on mold surface. Kiva also offers printed graphics via digital flatbed printing and pad printing on thermoformed surfaces for part identification and branding.